Supported Platinum Nanoparticles Catalyzed Carbon-Carbon Bond Cleavage of Polyolefins: Role of the Oxide Support Acidity.

Supported platinum nanoparticle catalysts are known to convert polyolefins to high-quality liquid hydrocarbons using hydrogen under relatively mild conditions. To date, few studies using platinum grafted onto various metal oxide (MxOy) supports have been undertaken to understand the role of the acidity of the oxide support in the carbon-carbon bond cleavage of polyethylene under consistent catalytic conditions. Specifically, two Pt/MxOy catalysts (MxOy = SrTiO3 and SiO2-Al2O3; Al = 3.0 wt %, target Pt loading 2 wt % Pt ∼1.5 nm), under identical catalytic polyethylene hydrogenolysis conditions (T = 300 °C, P(H2) = 170 psi, t = 24 h; Mw = ∼3,800 g/mol, Mn = ∼1,100 g/mol, D = 3.45, Nbranch/100C = 1.0), yielded a narrow distribution of hydrocarbons with molecular weights in the range of lubricants (Mw = < 600 g/mol; Mn < 400 g/mol; D = 1.5). While Pt/SrTiO3 formed saturated hydrocarbons with negligible branching, Pt/SiO2-Al2O3 formed partially unsaturated hydrocarbons (<1 mol % alkenes and ∼4 mol % alkyl aromatics) with increased branch density (Nbranch/100C = 5.5). Further investigations suggest evidence for a competitive hydrocracking mechanism occurring alongside hydrogenolysis, stemming from the increased acidity of Pt/SiO2-Al2O3 compared to Pt/SrTiO3. Additionally, the products of these polymer deconstruction reactions were found to be independent of the polyethylene feedstock, allowing the potential to upcycle polyethylenes with various properties into a value-added product.

Two-step conversion of polyethylene into recombinant proteins using a microbial platform.

BACKGROUND: The increasing prevalence of plastic waste combined with the inefficiencies of mechanical recycling has inspired interest in processes that can convert these waste streams into value-added biomaterials. To date, the microbial conversion of plastic substrates into biomaterials has been predominantly limited to polyhydroxyalkanoates production. Expanding the capabilities of these microbial conversion platforms to include a greater diversity of products generated from plastic waste streams can serve to promote the adoption of these technologies at a larger scale and encourage a more sustainable materials economy. RESULTS: Herein, we report the development of a new strain of Pseudomonas bacteria capable of converting depolymerized polyethylene into high value bespoke recombinant protein products. Using hexadecane, a proxy for depolymerized polyethylene, as a sole carbon nutrient source, we optimized media compositions that facilitate robust biomass growth above 1 × 109 cfu/ml, with results suggesting the benefits of lower hydrocarbon concentrations and the use of NH4Cl as a nitrogen source. We genomically integrated recombinant genes for green fluorescent protein and spider dragline-inspired silk protein, and we showed their expression in Pseudomonas aeruginosa, reaching titers of approximately 10 mg/L when hexadecane was used as the sole carbon source. Lastly, we demonstrated that chemically depolymerized polyethylene, comprised of a mixture of branched and unbranched alkanes, could be converted into silk protein by Pseudomonas aeruginosa at titers of 11.3 ± 1.1 mg/L. CONCLUSION: This work demonstrates a microbial platform for the conversion of a both alkanes and plastic-derived substrates to recombinant, protein-based materials. The findings in this work can serve as a basis for future endeavors seeking to upcycle recalcitrant plastic wastes into value-added recombinant proteins.

Two Mesoporous Domains Are Better Than One for Catalytic Deconstruction of Polyolefins.

Catalytic hydrogenolysis of polyolefins into valuable liquid, oil, or wax-like hydrocarbon chains for second-life applications is typically accompanied by the hydrogen-wasting co-formation of low value volatiles, notably methane, that increase greenhouse gas emissions. Catalytic sites confined at the bottom of mesoporous wells, under conditions in which the pore exerts the greatest influence over the mechanism, are capable of producing less gases than unconfined sites. A new architecture was designed to emphasize this pore effect, with the active platinum nanoparticles embedded between linear, hexagonal mesoporous silica and gyroidal cubic MCM-48 silica (mSiO2/Pt/MCM-48). This catalyst deconstructs polyolefins selectively into ∼C20-C40 paraffins and cleaves C-C bonds at a rate (TOF = 4.2 ± 0.3 s-1) exceeding that of materials lacking these combined features while generating negligible volatile side products including methane. The time-independent product distribution is consistent with a processive mechanism for polymer deconstruction. In contrast to time- and polymer length-dependent products obtained from non-porous catalysts, mSiO2/Pt/MCM-48 yields a C28-centered Gaussian distribution of waxy hydrocarbons from polyolefins of varying molecular weight, composition, and physical properties, including low-density polyethylene, isotactic polypropylene, ultrahigh-molecular-weight polyethylene, and mixtures of multiple, post-industrial polyolefins. Coarse-grained simulation reveals that the porous-core architecture enables the paraffins to diffuse away from the active platinum site, preventing secondary reactions that produce gases.

Double-resonance 17O NMR experiments reveal unique configurational information for surface organometallic complexes.

Obtaining three-dimensional (3D) configurational information of surface organometallic complexes is a persistent challenge due to the low spatial sensitivity of most spectroscopic methods. We show that employing 17O-enriched supports enables highly informative multidimensional NMR experiments, including radial and vertical distance measurements, that can be used to elucidate site geometry.

Ring-opening polymerisation of l- and rac-lactide using group 4 permethylpentalene aryloxides and alkoxides.

A new family of group 4 permethylpentalene (C8Me62-; Pn*) aryloxide and alkoxide complexes have been synthesised and fully characterised by multinuclear NMR spectroscopy and single-crystal X-ray diffraction; (η8-C8Me6)Zr(OR)2 (R = tBu (1), 2,6-Me-C6H3 (2), 2,6-iPr-C6H3 (3) and 4-OMe-C6H4 (4)), (η8-C8Me6)Zr (OR) (R = 2,6-tBu-C6H3 (5) and 2,6-tBu-4-Me-C6H2 (6)), (η8-C8Me6)ZrCp(OR) (R = tBu (7), 2,6-Me-C6H3 (8) and 2,6-iPr-C6H3 (9)), (η8-C8Me6)TiCp(O-2,6-Me-C6H3) (10) and (η8-C8Me6)ZrCpMe(OR) (R = 2,6-Me-C6H3 (11), 2,6-iPr-C6H3 (12) and 2,4-tBu-C6H3 (13)). 2, 3, 6, 7, 9, 10 and 12 were studied as initiators for the ring-opening polymerisation (ROP) of l-lactide, and 2, 3, 6, 7 and 10 were studied as initiators for the ROP of rac-lactide. 3 was found to be the most active initiator for the ROP of l-lactide (kobs = 0.35 h-1) and 2 for the ROP of rac-lactide (kobs = 0.21 h-1). These initiators produced isotactic PLA for the ROP of l-lactide and moderately heterotactic enriched (maximum Pr of 0.69) or atactic PLA for the ROP of rac-lactide with polymer chains consisting of polylactic acid repeat units with -OR and -OH end groups.

Synthesis of ultra-high molecular weight poly(ethylene)-co-(1-hexene) copolymers through high-throughput catalyst screening.

A family of permethylindenyl titanium constrained geometry complexes, Me2SB(R'N,3-RI*)TiX2 ((3-R-η5-C9Me5)Me2Si(R'TiX2)), supported on solid polymethylaluminoxane (sMAO) are investigated as slurry-phase catalysts for ethylene/H2 homopolymerisation and ethylene/1-hexene copolymerisation by high-throughput catalyst screening. Me2SB( tBuN,I*)TiCl2 supported on sMAO [sMAO-Me2SB( tBuN,I*)TiCl2] is responsive to small quantities of H2 (<1.6%), maintaining high polymerisation activities (up to 4900 kgPE molTi -1 h-1 bar-1) and yielding polyethylenes with significantly decreased molecular weight (M w) (from 2700 to 41 kDa with 1.6% H2). In slurry-phase ethylene/1-hexene copolymerisation studies, a decrease in polymerisation activity and polymer molecular weights compared to ethylene homopolymerisation is observed. Compared to many solid supported system, these complexes all display high 1-hexene incorporation levels up to a maximum incorporation of 14.2 mol% for sMAO-Me2SB(iPrN,I*)TiCl2). We observe a proportionate increase in 1-hexene incorporation with concentration, highlighting the ability of these catalysts to controllably tune the amount of 1-hexene incorporated into the polymer chain to produce linear low-density polyethylene (LLDPE) materials.

Synthesis of zirconocene complexes and their use in slurry-phase polymerisation of ethylene.

A new family of zirconocene complexes of the type (3-RInd#)2ZrX2 (where Ind# = C6Me5H and R = Me, Et and Ph) have been synthesised and fully characterised. Six new crystal structures have been reported (meso-(3-EtInd#)2ZrBr2, rac-(3-EtInd#)2ZrCl2, rac-(3-EtInd#)2Zr(CH2Ph)2, meso-(3-EtInd#)2Zr(CH2Ph)2, meso-(3-MeInd#)2ZrBr2 and meso-(3-MeInd#)2Zr(CH2Ph)2). The complexes were studied for slurry-phase ethylene polymerisation when immobilised on solid polymethylaluminoxane (sMAO). Variation in the initiation group was found to have greater influence over polymerisation activity for meso-catalysts than rac-catalysts, with meso-alkyl catalysts showing higher polymerisation activities than meso-halide. Below 70 °C, polymerisation activity follows the order sMAO-meso-(3-EtInd#)2Zr(CH2Ph)2, sMAO-meso-(3-EtInd#)2ZrCl2 and sMAO-meso-(3-EtInd#)2ZrBr2 (activities of 657, 561, and 452 kgPE molM -1 h-1 bar-1, respectively). sMAO-meso-(3-EtInd#)2ZrBr2 produces HDPE with the highest molecular weight, followed by sMAO-meso-(3-EtInd#)2ZrCl2 and sMAO-meso-(3-EtInd#)2Zr(CH2Ph)2 (M w of 503, 406, and 345 kg mol-1, respectively, at 50 °C). sMAO-meso-(3-MeInd#)2ZrBr2 produced HDPE with almost identical molecular weights to sMAO-meso-(3-EtInd#)2ZrCl2 (395 kg mol-1 at 50 °C).

Group 4 permethylindenyl complexes for the polymerisation of l-, d- and rac-lactide monomers.

A series of well-defined group 4 permethylindenyl complexes have been prepared and fully characterised by NMR spectroscopy and X-ray crystallography. Me2SB(Cp,I*)ZrCl2 ({(η5-C9Me6)Me2Si(η5-C5H4)}ZrCl2; 1), Me2SB(CpMe,I*)ZrCl2 ({(η5-C9Me6)Me2Si(η5-C5H3Me)}ZrCl2; 2), Me2SB(Cp,I*)HfCl2 (3) and Z-Me2SB(Cp,I*)ZrCl(O-2,6-Me-C6H3) (4) were investigated as initiators for the ring-opening polymerisation (ROP) of l-, d- and rac-lactide monomers in the presence of benzyl alcohol. 1-4 displayed second order dependence on monomer concentration and produced isotactic and heterotactic (Pr = 0.81) polylactides for the polymerisation of l-, d- and rac-lactide respectively. The effects of temperature, catalyst concentration, co-initiator concentration, solvent and scale were studied. At 80 °C, with two equivalents of benzyl alcohol, 4 was the most active initiator for the ROP of l-, d- and rac-lactide (kobs = 6.39, 6.38 and 5.89 M-1 h-1 respectively). The polylactides were characterised by NMR spectroscopy, GPC and MALDI-TOF mass spectrometry.